Industrial Intelligence at the Edge

Predict. Prevent. Perform.

From 26,670 sensor samples per second to actionable predictions — before failures happen.

26.67 kHz4 TiersEvent-DrivenAI-Powered
The Intelligence Hierarchy

From Sensor to Prediction

Four tiers of progressively richer intelligence. Each layer reduces noise, adds context, and delivers insight — from raw vibration at the edge to fleet-wide predictions in the cloud.

L0

Acquisition

XLSensor

26.67 kHz sampling, on-device DSP, 5-second lookback buffer

L1

Inference

XLBroker

Per-machine AI inference, local decision-making

L2

Correlation

XLHub

PTP time sync (<100µs), cross-machine root cause analysis

L3

Analytics

XLCloud

NATS JetStream + TimescaleDB, fleet-wide trend analysis

Why KraftWare

Built for Performance

Every component engineered for reliability, speed, and precision.

99% Data Reduction

Intelligence at the edge means only anomalies travel the network

Normal operations are aggressively downsampled to 1-minute summaries. Only the 1% that matters — anomalies — is retained at full resolution for five years.

Sub-Microsecond Timing

PTP (IEEE 1588) replaces NTP

Phase-aligned correlation across sensors with <100µs precision. When a spindle rotates at 10,000 RPM, millisecond errors are unacceptable.

5-Second Lookback

Circular buffer captures pre-anomaly context

External QSPI PSRAM maintains a rolling 5-second buffer. When AI detects an anomaly, it reaches back in time to capture the complete failure context.

Event-Driven Pipeline

NATS JetStream → xl-events → TimescaleDB

Every action generates structured events. Full observability from sensor to dashboard. No silent failures, no data gaps.

AI Voice Agent

Talk to your infrastructure

LiveKit-powered voice diagnostics with Claude AI. Ask questions about equipment health, schedule maintenance, get real-time status — by voice.

Autonomous Governance

Git-based scope authorization

AI operates within ticket boundaries with full audit trail. Automated at 3 AM with clear escalation paths via Gotify notifications.

Event-Driven Architecture

From Sensor to Prediction

Data flows through a precision-engineered pipeline. Every stage publishes events. No silent failures.

01Sensor
26.67 kHz raw data
02Edge DSP
FFT, RMS, filtering
03Broker AI
Local inference
04Hub Correlation
Cross-machine analysis
05Event Bus
NATS JetStream
06Prediction
Dashboard + alerts

ARM CMSIS-DSP processes 26,670 samples per second. NATS JetStream delivers events in microseconds. TimescaleDB persists with 90-day retention. Every layer is observable.

Applications

One Platform, Infinite Possibilities

From factory floors to research labs, KraftWare adapts to your needs.

Predictive Maintenance

Detect bearing wear, motor imbalance, and component fatigue before catastrophic failure.

  • Reduce downtime by 70%
  • Extend component life
  • Schedule maintenance proactively

Structural Health Monitoring

Monitor bridges, buildings, and infrastructure for abnormal vibrations and stress patterns.

  • 24/7 real-time monitoring
  • Early crack detection
  • Seismic response analysis

Motor & Bearing Analysis

Identify imbalances, misalignment, and lubrication issues in rotating machinery.

  • Frequency signature analysis
  • Harmonic detection
  • Phase imbalance tracking

Voice-Enabled Diagnostics

Talk to your equipment. AI-powered voice agent provides real-time status and schedules maintenance.

  • Natural language queries
  • Real-time equipment status
  • Automated demo scheduling

Ready for a Predict-It Culture?

Move from fix-it dashboards to autonomous predictive intelligence. Your sensors can see failures before they happen — and reach back into the past to prove why.

KWKraftWare

Industrial intelligence at the edge. Built for engineers who demand precision.

Technology

  • NATS JetStream
  • TimescaleDB
  • LiveKit
  • Claude AI
  • k3s + Flux

Key Features

  • 26.67 kHz Sampling
  • Event-Driven Pipeline
  • AI Voice Agent
  • Sub-µs Timing
  • Edge-First Architecture

Built for engineers who demand precision.

Industrial GradeEvent-Drivenv0.2.0